Analysed: Apple May Use Intel To Make M-Series Chips In America - BW Businessworld


Analysed: Apple May Use Intel To Make M-Series Chips In America - BW Businessworld

Exclusive analysis: Ming-Chi Kuo's bombshell report, Intel's 18A breakthrough, $15.9 billion in new investments, and why Apple might finally bring M-series manufacturing to American soil

The desert sun beats down on Intel's Fab 52, where rows of extreme ultraviolet lithography machines worth $350 million each hum with the precision of surgical instruments. This is where America's semiconductor future is being forged on wafers of silicon just 1.8 nanometers thick. When BW Businessworld toured this facility alongside Intel executives earlier this year, the message was unmistakable: Intel is no longer content to cede the foundry business to Taiwan Semiconductor Manufacturing Company.

Now, according to a revelation from veteran Apple supply chain analyst Ming-Chi Kuo that sent Intel shares soaring 10.3 percent to $40.56 on November 28, 2025, the company may have secured the most symbolically significant customer possible for its 18A manufacturing process: the very company that abandoned Intel's chips half a decade ago.

"Intel is expected to start shipping Apple's low-end M-series chip by mid-2027, and Apple plans to use Intel 18A to produce the entry-level chip because it is the earliest available sub-2nm advanced node manufactured in North America... Apple's decision to choose Intel 18A is primarily based on geopolitical considerations," said Ming-Chi Kuo, TF International Securities on November 28, 2025 in an X post.

What Would Apple Manufacturing M-Series Chips at Intel Mean?

The significance of this potential partnership cannot be overstated. Apple's departure from Intel processors in 2020 was not merely a business decision -- it was a public rebuke of a company that had once been synonymous with American technological supremacy. Tim Cook's decision to design custom ARM-based chips and manufacture them exclusively at TSMC represented both a technical leap forward and a geopolitical gamble, concentrating production of the world's most advanced consumer electronics processors on an island 100 miles from mainland China.

Returning any portion of M-series production to Intel -- even for entry-level variants destined for MacBook Air and iPad models -- would signal that Intel's manufacturing renaissance is real. It would demonstrate that the billions of dollars in government subsidies, the leadership changes, and the technological investments have produced genuine results. And it would give Apple a domestic supply chain hedge against the escalating tensions in the Taiwan Strait.

The numbers involved are substantial but strategic. Kuo estimates Apple would allocate 15 to 20 million low-end M-series chips annually to Intel's fabs, representing devices with combined 2025 sales of approximately 20 million units. This covers the entire MacBook Air lineup and the iPad Air and iPad Pro families -- significant volume, but deliberately kept separate from Apple's highest-performance silicon, which would remain with TSMC.

How Did Apple's Break from Intel Begin?

The roots of this potential reunion stretch back to decisions made over a decade ago. In 2011, according to multiple industry accounts, Tim Cook met with TSMC founder Morris Chang and delivered a verdict that would reshape the semiconductor industry: "Intel just does not know how to be a foundry." Apple felt Intel lacked the customer-centric approach that characterized TSMC's contract manufacturing model, and chose the Taiwanese foundry for all mobile processors and, eventually, the M-series chips that would power Macs.

On June 22, 2020, Apple announced at its Worldwide Developers Conference the plan to transition all Macs from Intel processors to Apple Silicon over two years. The first M1-powered Macs arrived that November: a MacBook Air, a 13-inch MacBook Pro, and a Mac mini, all featuring chips manufactured on TSMC's 5-nanometer process with 16 billion transistors.

The results were transformative. John Ternus, Apple's Senior Vice President of Hardware Engineering, later reflected: "It was almost like the laws of physics had changed. All of a sudden we could build a MacBook Air that's incredibly thin and light, has no fan, 18 hours of battery life, and outperformed the MacBook Pro that we had just been shipping." By June 2023, the transition was complete when Apple discontinued the last Intel-based Mac Pro, marking the company's third instruction set architecture change in its history.

Could Apple Invest in Intel? The September 2025 Approach

The manufacturing partnership Kuo describes may not be the only dimension of a renewed Apple-Intel relationship. In September 2025, Bloomberg reported that Intel had approached Apple about securing a direct investment in the chipmaker. According to people familiar with the matter, the discussions explored both equity investment and deeper collaboration, though the talks remained in early stages with no guarantee of an agreement.

The logic for Intel is straightforward: Apple represents both validation and capital. A deal with Apple, Bloomberg noted, "would represent further validation of the chipmaker's turnaround bid." For Apple, the calculus is more complex. The company has already committed $500 billion to American investments, and in April 2025 announced an additional $100 million. An Intel stake would satisfy political imperatives while potentially securing preferential access to American manufacturing capacity.

Constellation Research analyst Holger Mueller captured the improbability of the moment: "In the not too distant past, such a story would have been considered an April Fool's headline, but the reality is that Intel is in trouble now and it badly needs more cash. There's also a chip war going on, and the White House administration is eager to source more chip production stateside. Hence, the possibility that Apple might invest in Intel is real."

Who Else Has Invested in Intel? The $15.9 Billion Vote of Confidence

Apple would not be first to place a substantial bet on Intel's revival. Over the past year, the chipmaker has assembled an unprecedented coalition of investors -- government and private -- that reflects both the strategic importance of American semiconductor manufacturing and confidence in Intel's technological roadmap.

US Government: $8.9 Billion for 9.9 percent Stake

On August 22, 2025, the Trump Administration announced the largest government intervention in the American semiconductor industry's history. Converting previously committed CHIPS Act funds into equity, the government purchased 433.3 million Intel shares at $20.47 each, acquiring a 9.9 percent stake. The investment combined $5.7 billion in remaining CHIPS Act grants with $3.2 billion from the Secure Enclave program. The government maintains passive ownership with no board representation, voting with management on shareholder matters. A five-year warrant allows the purchase of an additional 5 percent stake at $20 per share, exercisable only if Intel divests majority ownership of its foundry business.

SoftBank: $2 Billion Investment

SoftBank's August 2025 investment of $2 billion at $23 per share made the Japanese conglomerate Intel's fifth-largest shareholder. Masayoshi Son emphasized that semiconductors represent "the bedrock of every industry" and highlighted Intel's critical role in expanding American advanced semiconductor manufacturing. The Financial Times reported that SoftBank had initially considered acquiring Intel's foundry division outright before settling on the equity investment. The investment aligns with SoftBank's broader semiconductor ambitions: the company owns 90 percent of ARM, committed $500 billion to the Stargate AI data center project with OpenAI and Oracle, and led a $40 billion investment in OpenAI -- the largest private technology deal on record.

Nvidia: $5 Billion and a Historic Collaboration

Nvidia's September 18, 2025 announcement of a $5 billion investment at $23.28 per share -- granting approximately 4 percent ownership -- represented the most surprising vote of confidence. Jensen Huang called it a "historic collaboration" tightly coupling Nvidia's AI and accelerated computing stack with Intel's CPUs and x86 ecosystem. The partnership extends beyond capital: Intel will build Nvidia-custom x86 CPUs for data center AI infrastructure, and develop x86 SoCs integrating Nvidia RTX GPU chiplets for personal computers. Intel shares surged 22.8 percent on the news -- the best single-day gain since October 1987 -- closing at $30.57. The government's $8.9 billion stake immediately appreciated to $13.2 billion at the new price. Notably, the New York Times reported that the Trump administration had approached Nvidia about an Intel investment earlier in 2025, suggesting government coordination behind the private sector's involvement.

What Is Intel 18A? The Technology Behind the Partnership

The technical foundation of any Apple-Intel manufacturing deal would be Intel's 18A process node -- what the company designates as 1.8 angstroms, or roughly 1.8 nanometers. This represents Intel's most ambitious manufacturing technology in a generation, incorporating two breakthrough innovations simultaneously: RibbonFET gate-all-around transistors and PowerVia backside power delivery.

RibbonFET replaces the FinFET transistor architecture that Intel pioneered in 2011. By wrapping the gate completely around nanosheet channels, RibbonFET provides superior control over electrical current, reducing power leakage and improving performance. PowerVia represents an equally significant innovation: rather than delivering power through the same metal layers used for signal routing on the chip's front side, Intel routes power from the wafer's backside through specialized contacts that connect directly to each transistor's source and drain. This frees the front side entirely for signal interconnects, enabling higher density and faster performance.

Intel claims 18A delivers up to 25 percent higher performance or 36 percent lower power consumption compared to its Intel 3 process, along with 30 percent improved transistor density. The company entered volume production of 18A in mid-2025, making it the first manufacturer globally to reach 2nm-class production -- weeks ahead of TSMC's competing N2 node.

How Does Intel 18A Compare to TSMC's N2 Process?

The comparison between Intel 18A and TSMC N2 reveals a nuanced competitive landscape where neither process holds absolute superiority. According to analysis from TechInsights, TSMC's N2 achieves higher transistor density at 313 million transistors per square millimeter compared to Intel 18A's 238 million. However, this comparison requires significant caveats.

Intel's PowerVia architecture relocates power delivery to the wafer's backside, freeing front-side space for logic transistors and signal routing. TSMC's N2, using traditional frontside power delivery, dedicates substantial transistor budget to power distribution infrastructure -- including power-gating switches, ESD protection, MOS decaps, and on-die regulators. When accounting for this difference, the effective transistor density for logic circuitry may be closer than raw numbers suggest.

In SRAM density, TSMC holds a clearer advantage. Intel's 18A achieves 31.8 megabits per square millimeter with a high-density SRAM cell size of 0.021 square micrometers -- roughly comparable to TSMC's N3 and N5 processes. TSMC's N2 pushes SRAM density to 38 megabits per square millimeter with a cell size of 0.0175 square micrometers. However, modern chip designs prioritize logic density over SRAM density, and Intel's backside power delivery may provide compensating advantages in overall design efficiency.

Industry consensus suggests Intel 18A will lead in raw performance, while TSMC N2 will excel in power efficiency -- consistent with TSMC's historical strengths. The cost calculus also differs: Intel's dual-sided wafer processing adds manufacturing expense, positioning 18A for premium products rather than price-sensitive applications. For Apple's entry-level M-series chips, this cost structure may be acceptable given the strategic benefits of domestic supply chain diversification.

Who Are Intel's Other 18A Customers?

Apple would join an expanding roster of confirmed 18A customers -- a list that reads as validation of Intel's foundry ambitions. Microsoft represents the most significant external commitment, having announced in February 2024 its intention to manufacture a custom chip on Intel 18A. Reports from SemiAccurate subsequently identified this as the Maia 3 AI accelerator, codenamed "Griffin." The original Maia 100, manufactured by TSMC on 5nm, features an 820-square-millimeter die with 105 billion transistors -- larger than Nvidia's H100. If Microsoft commits near-reticle-size dies to Intel 18A, it signals confidence in the node's yield maturity.

Amazon Web Services has also confirmed Intel 18A for AI Fabric chips, providing cloud infrastructure validation alongside Microsoft's commitment. The defense sector represents another crucial customer base: under the Department of Defense's RAMP-C (Rapid Assured Microelectronics Prototypes - Commercial) program, Intel 18A has been approved for manufacturing prototype semiconductors for defense systems. Trusted Semiconductor Solutions and Reliable MicroSystems have signed contracts for radiation-hardened military microelectronics on 18A. Program collaborators include Nvidia, IBM, Boeing, Northrop Grumman, Qualcomm, and GlobalFoundries.

When Will Panther Lake Ship? Intel's First Consumer 18A Product

BW Businessworld attended Intel's Technology Tour in Phoenix, where the company detailed its Panther Lake architecture -- the first consumer product built on 18A. The laptop processors are scheduled to ship by the end of 2025, with broader availability expected in January 2026. Panther Lake employs the 18A-P power-optimized variant, incorporating both RibbonFET transistors and PowerVia backside power delivery.

Intel's performance claims are ambitious: 50 percent or greater multi-threaded performance improvement versus Lunar Lake and Arrow Lake at similar power levels, with 30 percent or better single-threaded efficiency compared to Arrow Lake. The Xe3 graphics architecture shows 43-50 percent faster performance than Lunar Lake's Arc 140V in early benchmarks. The modular design incorporates up to 16 Cougar Cove performance cores and Darkmont efficiency cores, with Xe3 graphics featuring up to 12 Xe cores and 12 ray tracing units.

Early reception has been nuanced. Geekbench leaks show the Core Ultra 9 386H achieving approximately 2,849 single-core points -- respectable but not spectacular against Apple's M5, which exceeds 4,000 points, or Qualcomm's Snapdragon X2 at similar levels. Intel has acknowledged that Panther Lake is "more impressive in efficiency than raw performance," aligning with market demands where battery life increasingly determines purchase decisions. For mobile computing, where users prioritize all-day battery over benchmark supremacy, this positioning may prove strategically sound.

What Comes After 18A? Intel's 14A Roadmap and High-NA EUV

Intel's roadmap extends beyond 18A to even more ambitious nodes. Intel 14A enters risk production in 2027, representing a potentially decisive technological leap. The node will be the semiconductor industry's first to employ High-NA EUV lithography -- an extreme ultraviolet patterning tool with unprecedented precision for etching nanoscale features. TSMC's competing A14 node, expected in 2028, will not use High-NA EUV for production, potentially granting Intel a multi-year manufacturing advantage.

The 14A process introduces PowerDirect, a second-generation backside power delivery architecture. PowerDirect delivers power directly to each transistor's source and drain through specialized contacts, minimizing resistance and maximizing efficiency beyond what PowerVia achieves. Intel claims 15-20 percent performance improvement and 25-35 percent lower power consumption compared to 18A. The company has already shared early versions of the 14A process design kit with lead customers, with multiple customers indicating intention to build test chips.

Additionally, Intel's roadmap includes 10A -- a 1nm-class node entering development in late 2027 -- and 18A-PT, a variant supporting Foveros Direct 3D hybrid bonding with sub-5-micron pitch. For comparison, TSMC's SoIC-X technology operates at 9-micron pitch, giving Intel a potential advantage in 3D chip stacking density that would benefit future AI accelerators and high-performance computing applications.

What Is Clearwater Forest? Intel's 288-Core Server Showcase

Beyond consumer products, Intel 18A will power the company's most ambitious server processor: Clearwater Forest, expected in the first half of 2026. This Xeon 6+ processor represents a showcase of Intel's manufacturing and packaging capabilities combined, featuring 288 Darkmont efficiency cores with support for dual-socket configurations totaling 576 cores and over 1,152 megabytes of combined cache.

The architecture demonstrates the full breadth of Intel's advanced manufacturing. Twelve compute chiplets built on 18A stack above three base tiles fabricated on Intel 3, with two I/O tiles on Intel 7 connecting via Intel's EMIB interposer and Foveros Direct 3D bonding. The Darkmont E-cores provide 17 percent higher instructions-per-cycle compared to predecessor Crestmont cores, while the new design doubles L2 cache bandwidth to 400 gigabytes per second. Intel projects 1.9x higher performance and 3.5x better efficiency versus prior-generation Xeons.

For hyperscale cloud providers and AI inference workloads, Clearwater Forest addresses the throughput-per-watt metrics that determine profitability. The processor supports DDR5-8000 memory with 12-channel bandwidth, 96 lanes of PCIe 5.0, and CXL connectivity -- specifications designed for the next generation of AI infrastructure platforms that Intel and Nvidia's partnership targets.

What Could Prevent This Partnership from Succeeding?

Several factors could derail or diminish the Apple-Intel manufacturing partnership. The most immediate concern involves legal complications: TSMC has filed a lawsuit against a former employee, Wei-Jen Lo, who joined Intel in October 2024 as a vice president in its foundry division. TSMC alleges that Lo, who served as chief operations officer of TSMC's Fab 18 -- the facility manufacturing Apple's M-series chips -- brought confidential trade secrets related to advanced manufacturing processes. Intel has denied any wrongdoing, but the litigation adds uncertainty to any partnership involving chips currently produced at TSMC.

Intel's historical track record on process node delivery presents another risk. The company's 10nm node arrived years behind schedule, and the transition from 14nm to 7nm (later rebranded as Intel 4) required multiple delays and leadership changes. While 18A appears on track, Intel CEO Lip-Bu Tan acknowledged at the October 2025 Tech Tour that Panther Lake faced "yield consistency, performance uniformity, and package tuning challenges" during development. Apple, which demands predictable supply chains for product launches scheduled years in advance, may require extended validation periods before committing significant volume.

The financial trajectory of Intel Foundry Services also bears watching. The division recorded a $3 billion operating loss in Q2 2025, requiring sustained investment before reaching profitability. While government and private investments provide a runway, Intel must demonstrate that 18A can achieve competitive yields and costs at scale -- not just in controlled demonstration environments, but across millions of wafers annually.

What Happens If the Partnership Fails?

Should the Apple-Intel partnership fail to materialize or collapse after initial commitments, the consequences would extend beyond the companies involved. Apple would remain entirely dependent on TSMC, maintaining concentration risk in a region where geopolitical tensions continue escalating. The company's ability to meet demand during supply disruptions -- whether from natural disasters, pandemic lockdowns, or military conflict -- would remain constrained by single-source exposure.

For Intel, failure to secure Apple would cast doubt on the foundry's ability to attract and serve the most demanding commercial customers. The government's $8.9 billion investment, justified partly on Intel's potential to reduce American dependence on Asian semiconductor manufacturing, would face political scrutiny. Private investors who bet on Intel's turnaround -- SoftBank, Nvidia, and any future participants -- would see their thesis challenged.

The broader American semiconductor policy would also face recalibration. If Intel cannot serve as an alternative to TSMC for the world's most valuable technology company, the CHIPS Act's goals of domestic supply chain resilience may require alternative approaches -- potentially including expanded TSMC capacity in Arizona, Samsung investments in Texas, or even direct government ownership of manufacturing facilities. The stakes extend well beyond corporate balance sheets to questions of national technological sovereignty.

The Bottom Line: What Does This Mean for Investors and Industry?

Intel stock has risen approximately 50 percent through 2025, recovering from the catastrophic 60 percent decline in 2024. The company trades at roughly $40.56 following the Kuo report, with institutional investors and hedge funds now holding 64.5 percent of shares -- including Polish pension manager PZU, which has made Intel its third-largest portfolio position. Yet as NAI 500 analysts observed, market responses to partnership rumors have been asymmetric: Intel shares rose 6 percent on the Bloomberg investment report while Apple dipped 1 percent, suggesting investors see more upside for the chipmaker than the customer.

For the semiconductor industry, the potential Apple-Intel partnership represents a test case for whether American manufacturing can genuinely compete with Asian foundries in commercial chip production -- not just for defense applications or government-subsidized projects, but for the consumer products that drive volume and profit. If Intel can satisfy Apple's exacting quality and delivery requirements, it validates a model where geopolitical diversification and manufacturing excellence coexist.

Kuo emphasizes that any partnership remains contingent on Intel delivering on its 18A promises. The critical milestone arrives in Q1 2026, when Intel releases its production-ready process design kit. Only then will Apple's engineering teams have the information necessary to tape out M-series chips on Intel's process. Between now and mid-2027, countless technical validations, yield improvements, and supply chain integrations must succeed.

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